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i had a similar problem and the problem was the 2 small pipes going to the header tank. there is a small plasic bung inside each pipe about 2" in from header tank. these were blocked with crud and weren't letting the air escape from the engine. i had had a pipe split on me a while back and when i refilled the system the heater wouldnt blow any heat even tho i wasnt losing any water and i had filled the heater matrix separately too. removing the bungs was an instant cure. the car was also overheating too if i drove it hard but ok if i slowed down