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JPP

Budding Enthusiast
  • Content count

    3
  • Joined

  • Last visited

About JPP

  • Rank
    Newbie

Contact Methods

  • First Name
    John

Profile Information

  • Gender*
    Male
  • Ford Model
    Mondeo
  • Ford Year
    2003
  • UK/Ireland Location
    Devon
  • Annual Mileage
    0 to 5000
  1. Every diagnosis site I've visited has pointed to this being an EGR problem but you may be right Peter. We removed the remaining flaps and rod (what was left and didn't go into the cylinders) and I feel happier knowing it can't happen again but am left with the noise. Plugging the rod holes may be a solution though. Anyone else with ideas?
  2. Yes, it's that old chestnut but I seriously want some advice. When searching for this problem, I seem to find loads on diesel engines but nothing on petrol engines such as mine. Do the same problems occur on both and can the cures be the same? Our baby shed the EGR flaps and connecting rod into one of the cylinders and we were lucky nothing serious occured! My mechanic friend spent a fine hour lifting the debris out of the cylinder that copped it using wire and a magnet through the spark plug hole. The other cylinders checked out clear and dandy. The car still runs well, has just sailed through it's MOT but she sounds like a handful of spanners in a tumble-dryer. (No, that's not how I clean tools). I need to know if we can fit blanking-off cap(s), as with diesels, to get rid of the racket now coming out and how many caps do we need?. Sounds like the old Ford tappet noise but amplified. We'll eventually fit another EGR system but is it for each cylinder? Forgive my ignorance but this is the newest car I've had and my friend has not done a Mondeo EGR before now.
  3. Just a note to say hello as I've just signed up to this great site. I drive a '03 Mondeo Zetec 1.8 Hatchback and will probably be looking some help with the mechanical side of things. Comes of being and oldie (me that is)! Oh, may well go shopping here too.
  4. Welcome to the Ford forums JPP :)