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Ford Mondeo 2.0 Tdci Dura-Torq Noise


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#16 click cluck

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Posted 24 July 2010 - 11:31 AM

Definitely seems like you need to replace all doing this job. Took mine to garage and they changed tensioner pulley only - declared crank pulley ok. Now 5k down the road I am getting belt slap - vibration / noise at tick-over and you can see the crank wobbling and see the belt flapping.

So need to disassemble again to renew crank pulley - Thanks "Ford Specialist " garage

Where's best to buy crank pulley??

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#17 DAS

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Posted 24 July 2010 - 07:19 PM

if its a ford garage that did it they should have done it to the tsb, and replaced the lot. doesnt sound like a very good garage. you'd best buy from ford.

anyway, a special tool is required to slacken the tensioner.

#18 mintalkin

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Posted 25 July 2010 - 07:32 AM

if you want the special tool they are around 30 from any good tool supplier, but there are plenty of 'home made' options aswell.
http://www.fordmondeo.org/forum/showtopic.php?tid/816315

#19 click cluck

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Posted 25 July 2010 - 09:34 AM

thanks

crankshaft pulley - http://www.fordparts...pulley_2450.htm

or off ebay for £75 delivered

#20 GrahamH

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Posted 30 July 2010 - 07:44 PM

changed the crankshaft pulley today. Easier than I thought. I ground down a 1/2'' drive to get to the tensioner.( therefore didn't have to lower the engine) I slackened the 3 bolts on the pulley first. Got someone to put their foot on the brake whilst the car in 3rd gear - they were very tight. Slackened off the tensioner and removed the bolts; pulley off. (I had replaced the belt and tensioner only 3000 miles ago so didn't change them again). Replaced the pulley wheel whilst the drive on the tensioner was tied back to the driveshaft. Got someone to stand on the brake pedal whilst torquing up the bolts. job done. No more clackety clack whilst driving at low revs:-))
Got the pulley wheel from Europarts (£90 delivered), bargain.

#21 click cluck

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Posted 30 July 2010 - 08:50 PM

yep mine done too... no more hunting clatter at tick-over

Still noisy though!!! Normal cacophony + Sounds like a blown exhaust( but isn't = had it checked - Kind of a phat phat noise - any ideas - going to drive me mad this car - grunt and economy still good and love the drive - soft but handles well

#22 0114 Al

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Posted 30 July 2012 - 12:29 PM

Hi,

My Mondeo also has this noise problem and only started a week or so ago.
The noise sounds like an old diesel double decker bus when on low revs and tick over.
When you give it some revs, it goes away.
When the car is cold the noise isn’t too bad, but as it warms up it get worst again.
The noise is also worst when the air con is on or when the air blower is on high fan speed.

Now I don’t like this noise, but I’m skint, therefore my question to you all is;
  • if I leave it alone will I be damaging my car?
  • Also what is an average price to sort this out?
  • And how easy a job is it to do yourself, as my car knowledge is very limited.

2002 2.0l TDCi

Thanks Al.

#23 click cluck

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Posted 30 July 2012 - 12:47 PM

sounds like (!!) the tensioner pulley and or crank - classic symptom = noisier when air con is on.

ok to leave - just put up with noise - mind you if bushes are / have failed I suppose eventually something will break!! but not urgent

#24 0114 Al

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Posted 30 July 2012 - 01:33 PM

Thanks :)

#25 M333llo

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Posted 31 July 2012 - 10:34 PM

Need any prices pm me and I'll sort it out

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