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turpy

1.8 Tdci Tightening Torques

5 posts in this topic

hi just rebuilding engine after a notorious small end failure anyone tell me the tightening torques for big ends and cylinder head, also noticed that there are no aligning notches any more for the big ends is there anything special i need to know about aligning shells or do i just fit as normal?

thanks in advance

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Big end bearing cap bolts-

Stage 1- 27nm

Stage 2- angle tighten a further 60 degrees

Stage 3- angle tighten a further 20 degrees

Cylinder head bolts-

Stage 1- 20nm

Stage 2- 54nm

Stage 3- angle tighten a further 90 degrees

Stage 4-

Short bolts- angle tighten a further 70 degrees

Long bolts- angle tighten a further 90 degrees

Cylinder head cover bolts- 5nm

Crankshaft pulley bolts-

Stage 1- 100nm

Stage 2- angle tighten a further 180 degrees

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oh one last torque camshaft sprocket?

cheers

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