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Ford Focus Tdci 1.8 Injector Problems

injector start up failure

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#1 kylet1990

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Posted 27 December 2013 - 06:52 PM

Hi everyone, im new to the forum i recently bought myself a 2002 ford focus ghia 1.8 tdci. It developed a problem and kept failing to start without easy start, it also cuts out at about 2000 rpm and the glow plug light flashes. Ive changed the fuel pumped, glow plugs, fuel filter and now 2 injectors as i done a leak off test and 2 and 3 had massive leak. I havnt yet recoded the injectors but it is still failing to start and cutting out. My fault codes are as follows on dtc.

p0100 mass air flow sensor,

p1211 injector control presure above or below,

po335 crank shaft sensor malfunction,

p2291 inhector control presure too low,

p0201, p0203, p202, p0204 all injectors malfunctioning.

p0251 injection pump fuel metering malfunction. 

 

Im no further forward so decided to see if anyone else had any clues to what my problem could be. Thanks :) any advice would be really helpful.



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#2 mick85

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Posted 27 December 2013 - 07:42 PM

Point one car won't start if crank sensor not workin but u so many faults u would have to starting with checking all wiring could be something simple like connection issue or something more serious but u gotta test wiring first

#3 kylet1990

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Posted 27 December 2013 - 07:50 PM

Thanks, where is the crankshaft sensor?



#4 kylet1990

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Posted 28 December 2013 - 03:59 PM

Could anyone tell me were abouts the crankshaft position sensor is?

#5 mick85

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Posted 28 December 2013 - 04:01 PM

It's either on flywheel or at crankshaft pulley

#6 kylet1990

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Posted 28 December 2013 - 04:06 PM

Thanks. Il have a look if i can get to it.

#7 mick85

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Posted 28 December 2013 - 07:01 PM

U so many faults but say ur issue wiring or ecu have u a wiring diagram

#8 kylet1990

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Posted 28 December 2013 - 09:58 PM

I havnt no

#9 mintalkin

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Posted 28 December 2013 - 10:51 PM

the ecu needs the injector codes to fire them.



#10 kylet1990

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Posted 29 December 2013 - 06:13 PM

What diagnostic system do i need to program the injectors? Ive got a ford vcm ibs that i can plug into my laptop, it seems that you can use that to recode every other fords injectors than mine! Typical

#11 kylet1990

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Posted 02 January 2014 - 08:33 PM

Ive changed the crankshaft sensor and wiped the fault codes and it still wont start without easystart. Thr only code that keeps showing up and wont go is mass air flow sensor.

#12 kylet1990

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Posted 02 January 2014 - 08:56 PM

There is also a strange popping sound coming from around the back of the engine around the egr/inlet manifold/exhaust manifold area when the car is running.

#13 mick85

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Posted 02 January 2014 - 09:35 PM

Disconnect block connecter of egr valve an try start it

#14 mick85

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Posted 02 January 2014 - 09:37 PM

If car won't start an only start with easy sounds like fuel issue

#15 kylet1990

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Posted 02 January 2014 - 10:45 PM

Should it still start easily if the injectors just need recoded? Thankss

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