it sounds like you could have a split turbo hose check for signs of damage on all of the hoses, also check the intercooler hose, this is the large hose on the bottom og the egr valve.
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worked with cars most of my adult life, just a few i have owned are
started with a Triumph stag in 1980 and have since owned
cortina mk3 2000E
cortina mk5 2.3
then went to avensis for eight years,now back with mondeo tdci 130 facelift (BAD MOVE)
also owned nissan,triumph,austin and several bikes over the years and even a wartburg ?
as of november 09 the mondeo has gone and i am back with toyota avensis t27,so as i no longer own a ford i will have to go back to the toyota owners club.but will drop in from time to time or you can pm me for help.The toyota has now gone and own a vw 2014 Passatt 2.0 excetutive.