Pete1971 Posted May 23, 2011 Share Posted May 23, 2011 Need to replace a headlight, is this as easy as unscrewing the 3 visible bolts, sliding out the unit, disconnecting the electrics and replacing with new unit? Don't particularly want to pay a dealership if I can easily do the job myself, anyone any experience of this on a Fusion? Quote Link to comment Share on other sites More sharing options...
digidash Posted May 23, 2011 Share Posted May 23, 2011 Exterior Lighting - Headlamp Assembly Fusion 2002.75 (06/2002-) Print Report An Error Removal and Installation Removal Unscrew and remove the headlamp bolts. CAUTION: Make sure that the headlamp guide lugs are not damaged. Detach the headlamp from the hood lock panel. Pull the headlamp out of its lower mounting. Pass the upper guide lug of the headlamp forward under the fender. Disconnect the headlamp assembly plugs. Installation Connect the headlamp connector. NOTE: Clean the lens with a damp cloth to prevent the build-up of electrostatic charge, which could cause dust to stick to the plastic lens. NOTE: Make certain that the headlamp is correctly located in the mounting. Fit the headlamp assembly. Pass the upper guide lug of the headlamp in under the fender. Engage the headlamp in the lower mounting. Pull the top part of the headlamp forwards until it engages in the mounting. Screw in the headlamp bolts. Headlamps - Align (both sides) For additional information, refer to Headlamps - Align (both sides) in this section hope this helps, regards steve Quote Link to comment Share on other sites More sharing options...
Pete1971 Posted May 24, 2011 Author Share Posted May 24, 2011 Cheers, going to give it a go at the weekend (weather permitting of course) Exterior Lighting - Headlamp Assembly Fusion 2002.75 (06/2002-) Print Report An Error Removal and Installation Removal Unscrew and remove the headlamp bolts. CAUTION: Make sure that the headlamp guide lugs are not damaged. Detach the headlamp from the hood lock panel. Pull the headlamp out of its lower mounting. Pass the upper guide lug of the headlamp forward under the fender. Disconnect the headlamp assembly plugs. Installation Connect the headlamp connector. NOTE: Clean the lens with a damp cloth to prevent the build-up of electrostatic charge, which could cause dust to stick to the plastic lens. NOTE: Make certain that the headlamp is correctly located in the mounting. Fit the headlamp assembly. Pass the upper guide lug of the headlamp in under the fender. Engage the headlamp in the lower mounting. Pull the top part of the headlamp forwards until it engages in the mounting. Screw in the headlamp bolts. Headlamps - Align (both sides) For additional information, refer to Headlamps - Align (both sides) in this section hope this helps, regards steve Quote Link to comment Share on other sites More sharing options...
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