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Focus Mk1 Clutch Change - A Few Pics

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As the title suggests here is a few pics from a clutch change I done on a mk1 1.6 petrol focus at the weekend.

These are just pictures I took along the way, just a little insight into what your likely to encounter should you ever need to do this job. Not a difficult job, time consuming and horrible to do on the driveway, a lift would be so much nicer.

Total cost of parts was £140 which included the following.

Luk clutch kit (I was sent a Valeo kit instead)

Sachs slave cylinder

3 litres of 75w/90 gearbox oil

2x genuine ford gearbox seals

2x genuine ford pinch bolts

1x litre of brake fluid

First of all, the problem; a leaking slave cylinder

C94D467C-A02F-4777-982D-7D22F30D1F1D_zps

Not looking so good;

32B731AD-805B-4306-BABF-384C2143E210_zps

FADBA3C1-CEBF-4E87-902D-42C95D1EE0B1_zps

The clutch itself, flywheel side;

79298C7E-AD6A-4C24-848A-CFB1E27555D1_zps

Gearbox side;

6240F8BB-8536-4601-B988-22FCF78D9731_zps

The hole under the bonnet with no gearbox;

D3BC4872-6363-4DEB-ADF7-9801A5A4463F_zps

The mess when you spill about 2 litres of gearbox oil.. I didn't have time to get a picture of the oil as I was too busy trying to get sand lol;

9E017B47-9D96-4DD3-8F2E-E534427C36A5_zps

New clutch fitted and lined up;

F22CEDEA-B726-47C5-AECA-7C73F03ABFDF_zps

Brake fluid cleaned out and new slave cylinder fitted;

57A13833-059A-401D-9855-1F371C30A0AB_zps

Old oil seals removed, note how they get a bit mangled trying to get them out;

2C382127-D47A-46E1-8657-5135CF57F436_zps

New oil seal going in, I was trying to find my set of seal drivers at this point;

BE8FF90D-0748-4869-A063-90EC7BCF48D6_zps

Gearbox read to fit back in;

2E89AB4F-C999-4389-91F5-99EBEAC39625_zps

View from underneath. It's not a hard gearbox to refit but it is awkward on your own, having to push it up and roll it round a bit;

6C0437FA-069E-4B23-95DE-049BA9EBCFC1_zps

And a nice new cv boot. Didn't have the right pliers with me so had to settle for a pair of end cutters instead. Only difference is the proper tool pushes the crimped bit flat - not an issue you need to worry about on the focus;

0CF4693D-B9FE-4785-BDCB-EBD948799C07_zps



Nice little glymps into the mk 1 clutch change Stef , BUT weekends are for RESTING you know lol

did you manage to undo the piston return spring with the left handed hammer ok ? :iim: lol

  • Author

Nice little glymps into the mk 1 clutch change Stef , BUT weekends are for RESTING you know lol

did you manage to undo the piston return spring with the left handed hammer ok ? :iim: lol

Haha, no rest for the wicked sir.

Aye left handed hammer on it, no trouble at all.

I so get you with the oil, when I had a bit of time out of the trade I had to do my 52 plate 1600 clutch on my parents driveway , My pops wasn't impressed when he saw stinky oil on his newly laid driveway but thanks to brick cleaner and a jet wash all was clean and no naughty step for me lol.

  • Author

Haha, aye and 2 litres of oil always seems like it's 500 litres!

I was gonna get some of that driveway cleaner bit then I thought nah what's the point.. I will only get oil on it again next weekend lol

Heres one I did earlier lol :D

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post-56462-0-39599000-1409606697_thumb.j

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post-56462-0-17424400-1409606814_thumb.j

Pfft, that clutch is in good nick. The metal around the springs and into the material ripped apart on mine.

Interesting to see kind of how it is done though. :)

  • Author

Pfft, that clutch is in good nick. The metal around the springs and into the material ripped apart on mine.

Interesting to see kind of how it is done though. :)

Unfortunately I wasn't changing it because it was worn, it was because of the slave cylinder leaking.

All good fun eh lol

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