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Ford Fiesta mk3.5 1.6 Si rebuild

andyroo89
andyroo89
in Ford Fiesta Club

Featured Replies

Hey up thought id post some info about my 1.6 zetec Si!! got the car a few months ago and as soon as it got home it was in bits! engine bay all over my garage and traces of RUST everywhere :angry: basically ive started rebuilding the car bit by bit until its pretty much brand new. ive done quite a bit of work so far but its nowhere near complete!

heres some bits ive added so far!

brand new 0 milage zetec engine (not recon)

5 spoke Si alloys wrapped in new toyos

2400W BOSS sound system + dvd player

Fli front speakers

35mm lower (shocks and springs)

rs1800 rear brakes

rs1800 throttle body

new wishbones

new trackrods

new brakes

new mass flow

new ht's

ngk splugs

newer steering rack

full service with vnice oil

new lambda

new backbox

Also ive done other work to the car:

totally stripped useless bits of interior

removed a LOT of metal that wasnt needed

re-attached my rearview mirror lol

anyway heres some pics! il upload more when i have time!

12112008145.jpg

04092008062.jpg

and out with the old lump!

05092008069.jpg

and FINISHED!! :P

09092008074.jpg

in with the new engine!

14092008076.jpg

  • Quote


    Nice Is it running

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    • Author

    yeah its all running only took 2 full days! bodywork next!!

    andy

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    The "Digestive"

    • The Digestive Forum Roundup (24th May - 31st May 2026)

      Steve ·
      The Digestive Forum Roundup (24th May - 31st May 2026) We hope this email finds you well and enjoying your week. As always, our forum has been buzzing with activity, so we’ve compiled the highlights for you. Plenty of interesting discussions are taking place, especially around the Ford Focus and Fiesta models. Starting off with the Focus, many members have been discussing issues with the Emergency Call System, particularly in the Mk4 model. PLB raised concerns about persistent malfunctions, a se
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