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Transit Connect 1.8 diesel 2010, Diagnose Challenge

KnutUH
KnutUH
in Ford Transit Club

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Hi,

I bought the Connect with an ABS error, ordered a cable and used Forscan to help me figure out that I needed to replace front right wheel bearing with a damaged ABS tone ring. So far so good, but after a while I got Instrument Cluster drop-outs and later limp mode. Now I have found a broken wire to the smart charging altenator. I found helpful info from Tdci-Peter in the Focus forum, tried to back-probe the accelerator pedal and decided to get a new pedal. That worked for 5 minutes. What would be your next step? (see my DTC log below)

KnutUH

 

Date Module DTC Code Description Additional Fault Symptom
14.03.2022 ABS U0401:00-2B Invalid Data Received from ECM/PCM A  
  PCM P2138-61 Throttle/Pedal Position Sensor/Switch D/E Voltage Correlation Signal is Above Maximum Threshold
         
    Replaced pedal, initially ok, but then no signal from one of the acc pedal outputs  
         
04.03.2022 ABS U0401:00-68 Invalid Data Received from ECM/PCM A  
  PCM DTC P193B-61 Throttle/Pedal Signal Signal is Above Maximum Threshold
  IC C1750-20 Accelerator Position Sensor Out of Range  
         
28.02.2022 ABS U0401:00-68 Invalid Data Received from ECM/PCM A  
  PCM P0490-E1 Exhaust Gas Recirculation Control Circuit High Signal is Above Maximum Threshold
  PCM P2138-61 Throttle/Pedal Position Sensor/Switch D/E Voltage Correlation Signal is Above Maximum Threshold
  OBDII P0490-P Exhaust Gas Recirculation Control Circuit High  
         
    Improved battery and ground connections and fixed corroded/broken red wire to altenator smart charge connector
         
27.03.2022 PCM P0622-68 Generator Field Terminal Circuit Invalid Signal
  PCM P2138-61 Throttle/Pedal Position Sensor/Switch D/E Voltage Correlation Signal is Above Maximum Threshold
  ABS U3003:17-2B Battery Voltage Circuit Voltage Above Threshold
  PCM U2005-E1 Audio Integrated Control Panel Unit is not responding Signal is Above Maximum Threshold
  OBDII U2005-P Audio Integrated Control Panel Unit is not responding  
         
    Drop-out from IC, car going into limb mode  
         
02.01.2022 PCM P0622-68 Generator Field Terminal Circuit Invalid Signal
  GEM B1315-20 Battery saver relay coil battery short  
         
    Drop-out from IC, but car ran fine    
         
20.10.2021   Replaced RF wheel bearing with tone ring, ABS ok  
         
30.09.2021 ABS C0034:07-68 Right Front Wheel Speed Sensor Mechanical Failures
  ABS C0034:15-28 Right Front Wheel Speed Sensor Circuit Short To Battery Or Open
  ABS C0033:07-68 C0033 - Right Front Tone Wheel Mechanical Failures
  PCM P0622-68 Generator Field Terminal Circuit Invalid Signal
  PCM P0490-E1 Exhaust Gas Recirculation Control Circuit High Signal is Above Maximum Threshold
         
    ABS failure, live output showed signal from all 4 sensors, but drop-outs fro RF  
         

 

 

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