Jump to content


Photo

Possible Turbo Leak - Where To Look?

turbo leak focus

  • Please log in to reply
3 replies to this topic

#1 Evolve

Evolve

    Member

  • New Member
  • PipPip
  • 18 posts
  • Ford Model: 2006 Focus 1.6tdci
  • Location: Ireland

Posted 27 September 2012 - 08:57 PM

I'm pretty sure I have a turbo leak somewhere as my car is making a 'whooshing' sound under acceleration which sounds like it's coming from on top/in front of the dash. It was in with a mechanic yesterday for something else entirely and, as an aside after a test drive, he mentioned to me that he thought it might have a leak somewhere in the turbo system also. It's chucking out a bit more smoke than usual (it's a diesel), so would this mean it's burning more fuel? And would this indicate a leak too i.e. burning more fuel to give the same power?

Are there any 'usual suspect' areas where the turbo system develops leaks? It's a 1.6tdci

Have something to contribute?

Sign in or register to start a topic...

Sign up to FOC Premium Membership To Remove These Ads

#2 grahamp

grahamp

    Feet Under The Table

  • New Member
  • PipPipPipPip
  • 103 posts
  • Name: graham
  • Ford Model: Focus Estate 1.6TDCi
  • Year: 2008
  • Location: Surrey

Posted 28 September 2012 - 07:28 AM

Well, if there is a leak it could be anywhere but one common failure point is on the steel pipe that runs from the turbo outlet pipe, across the front and then down to the intercooler inlet. This pipe has been know to develop a crack near where the mounting bracket is welded on that attaches the pipe onto the engine block near the oil filter.

#3 Evolve

Evolve

    Member

  • New Member
  • PipPip
  • 18 posts
  • Ford Model: 2006 Focus 1.6tdci
  • Location: Ireland

Posted 30 September 2012 - 10:44 PM

I had a good look around this today.

I took off that steel pipe that goes form the turbo to the intercooler and examined it closely but found no crack.

I also examined all the rubber and plastic hoses and connections on the turbo system and found a few things. The rubber hose that goes from the air cleaner box into the turbo is cracked at both ends, the end that connects to the tube being sliced almost clean off

Posted Image
Posted Image

Also the pipe which tees off this and connects to the engine to the right of the oil filler cap below the injectors (yellow arrow in pic below) looks like it has a couple of clips broken off it. It's being held loosely in place by a zip tie...

Posted Image

The other place I found a problem with was with the plastic outlet pipe (outlined red below) that runs from the intercooler outlet to the intake manifold. This has a split in the seam along the bottom of the pipe.

Posted Image

So would these two areas account for my turbo leak whooshing sounds like the blowers are on in the cabin type noises?

Are these pipes expensive to replace?

Also, all the pipes I inspected in the turbo system had a lot of oil in them. The areas of engine adjacent to the points where the pipes shown above were split were also covered in oil. Is it normal for there to be oil in this pipework? Doesn't seem right to me.

#4 grahamp

grahamp

    Feet Under The Table

  • New Member
  • PipPipPipPip
  • 103 posts
  • Name: graham
  • Ford Model: Focus Estate 1.6TDCi
  • Year: 2008
  • Location: Surrey

Posted 01 October 2012 - 07:55 AM

Well the split turbo induction hose has to be replaced, air will be getting sucked in directly to the turbo, bypassing the air filter, which can't be good. I would imagine that is probably the cause of the noise. 2nd hand about £30, new ???.

The pipe in pic 3 is the engine breather hose, I think when you get the induction pipe it will probably come with one attached.

And the last picture, well again that would need replacing, unsure of cost. I would have thought you'd be getting poor running and fuel consumption too.

Yes its normal for there to be some oil in the pipework especially the turbo intake area - it comes via the breather pipe in pic 3. I guess it depends on how much oil you're seeing though. The oil in the pipes will be spraying out of the cracks in a mist and making everything oily. Mine is oily in the area under the intake pipe but I haven't managed to find the crack yet :(


Not what you're looking for?

Register now, we have a huge community of enthusiasts to answer any questions you might have




0 user(s) are reading this topic

0 members, 0 guests, 0 anonymous users