Lee1982 Posted February 12, 2021 Share Posted February 12, 2021 Hi I've tried reading through but can't find the answer , my headlights low beam are not working , side lights , main beam working . When i use stork for main beam I can hear relay click in foot Well, when I use headlights no relay click , ( tried friends same model and can hear it ) I checked the connection at headlight with multimeter with no readings ( confirmed side lights with a reading back ) I've looked and looked for Headlight relay but can not find it anywhere , are there any relays in actual fuse panel ? All fuses are ok too and bulbs replaced Quote Link to comment Share on other sites More sharing options...
JW1982 Posted February 12, 2021 Share Posted February 12, 2021 Most relays of the GEM module/fusebox are SMD relays that are soldered directly onto the circuit board. Officially these relays are not considered to be a serviceable part. In case of a defect Ford prescribes to replace the complete GEM module/fuse box. The GEM module/fuse box however can easily be disassembled. Once disassembled the particular relay can be desoldered from the circuit board and a new relay can be soldered in place. If you do not have the skills/equipment to do this yourself I suggest to find yourself a local radio/TV repair shop that can do the repair for you. 3 Quote Link to comment Share on other sites More sharing options...
Lee1982 Posted February 13, 2021 Author Share Posted February 13, 2021 Brilliant thanks for reply JW appricate it , I'll have a look into this I've got some soldering kit so may as well give it a go Quote Link to comment Share on other sites More sharing options...
Lee1982 Posted February 18, 2021 Author Share Posted February 18, 2021 Hi Just incase reads this with the same problem in the future , it was the Relay , I stripped the fuse panel apart , but was a bit to difficult for my skills , so I found a replacement fuse panel on eBay for £28 and this did the trick , replacementwas very straight forward , unplug cables pull out and new one in Quote Link to comment Share on other sites More sharing options...
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